Stabilize Your Automation.
Reduce Downtime. Hit Production
Rate Without Adding Headcount.

Verdusco Automation supports Tier 2/Tier 3 manufacturing plants with PLC/HMI stabilization, modernization, and commodity cost optimization, designed for teams that are stretched thin and tired of firefighting.

TRUSTED BY INDUSTRY TEAMS

Our trusted partners

Kraft
Caterpillar
Novartis
AstraZeneca
Ignition
Chrysler
Estée Lauder
Quasi
Tyson
Kraft
Caterpillar
Novartis
AstraZeneca
Ignition
Chrysler
Estée Lauder
Quasi
Tyson

Who We Support

We work best with Tier 2 / Tier 3 manufacturing facilities where automation is critical but internal engineering bandwidth is limited.

This is for plant teams that:

  • Have repeat downtime issues that never seem fully resolved

  • Are running older PLC/HMI systems and need modernization without disruption

  • Have a small controls or maintenance team that is already overloaded

  • Need improvements but can’t afford a long “integration science project”

  • Want a clear path forward without guessing

Most Plants Don’t Have an Automation Problem… They Have a Stability Problem.

The equipment isn’t always “broken.”
It’s unstable.

That means:

  • Repeat faults that come back every week

  • Operators resetting alarms instead of running production

  • Maintenance chasing symptoms instead of root cause

  • Controls upgrades delayed because no one has time to scope it correctly

  • Production goals rising while automation stays the same

When internal teams are stretched thin, automation becomes reactive. That’s where we step in.

Two Ways We Create
Immediate Value

Where does it come from?

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Automation Stability & Recovery
Reduce repeat downtime and stabilize your PLC/HMI systems fast.
  • Immediate downtime triage and fault isolation
  • PLC/HMI troubleshooting and system stabilization
  • Root cause corrections (not temporary patches)
  • Recovery logic improvements + documentation cleanup
  • Upgrade planning without disrupting production
Start a Stability Call
Commodity Cost Optimization
Reduce component costs and protect lead time exposure.
  • Bearings, motors, sensors, hydraulics, electrical components
  • Pricing review and alternate sourcing options
  • Lead time and availability risk review
  • Approved equivalent part recommendations
  • Simple testing process — no long onboarding
Submit a Part Number

Testimonials

  • "I have worked with Raul for many years in the automotive industry. He has a way of getting to the root cause of issues that is rarely seen.”

    Anonymous

  • "I have 100% confidence in Raul and Verdusco Consulting. I know that I can count on them to get things completed in a safe and systematic manner.”

    Anonymous

How It Works

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Step 1
Remote Triage (Starts Immediately)
We review downtime patterns, alarm history, and symptoms to isolate the likely fault category and scope the fastest path to stability.
Apply Now →
Step 2
Targeted Stabilization (Remote + On-Site)
We implement corrective logic, hardware fixes, or configuration changes to eliminate repeat downtime and stabilize production performance.
Apply Now →
Step 3
Lock-In + Handoff
We document changes, clean up prints, and build repeatable recovery tools so your team isn't stuck firefighting the same issues again.
Apply Now →

Fastest Way to Start
(No Commitment Required)

If bearings or electrical components are active categories for your facility, here’s a simple way to evaluate fit:

Send us one recently reordered part number.

We’ll review pricing, lead time exposure, and approved alternatives.

If we can’t identify a meaningful advantage, we stop there — no obligation.

Automation Strategy Access (For Leadership Teams)

Some plants don’t need more execution — they need clarity.

Automation Strategy Access is designed for plant leaders who know they need modernization, but don’t want to waste capital or commit to the wrong direction.

This program gives you structured senior engineering guidance so you can:

  • Prioritize automation upgrades correctly

  • Reduce project rework

  • Avoid expensive platform mistakes

  • Build a modernization roadmap aligned to production goals

  • Move faster with confidence

What We Support

Verdusco Automation supports manufacturers with both engineering execution and cost optimization, including:

  • PLC/HMI upgrades and legacy support

  • Controls troubleshooting and modernization

  • Robotics integration support

  • Production and cycle time improvements

  • Electrical and mechanical automation support

  • Bearings, motors, hydraulics, sensors, and electrical component sourcing

  • Commodity cost optimization initiatives

If Your Team Is Stretched Thin, We Can Help Stabilize the Plant Quickly.

Whether you need downtime reduction, automation stability, or component cost savings — we help plants get results without adding permanent headcount.

OUR CERTIFICATIONS